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Series release: definition & important aspects for buyers

The series release is a decisive milestone in the product development process and ensures the quality and cost-effectiveness of series production. This structured overview shows the most important steps and responsibilities for purchasing on the way to successful series release.

Series release in a nutshell:

Series release is a formal process for qualifying and releasing a product for series production after successful sampling and quality testing. For purchasing, it is a decisive criterion in supplier qualification and marks the transition from the development phase to the series phase with corresponding contractual obligations.

Example: An automotive supplier goes through a 12-week series approval process for a new electronic component, whereby after 3 sampling rounds with 100 parts each and an initial sample inspection with 0 defects, approval is granted for an annual delivery quantity of 50,000 units.

Contents

Series release is an essential process in product development and quality assurance that marks the transition from the development phase to actual series production. It ensures that all technical, qualitative and economic requirements for a product are met before it goes into mass production. This critical milestone includes various tests, documentation and approval processes to ensure that the product meets customer expectations and can be manufactured economically under series conditions. In this guide, you will learn about the most important aspects of series release, from the basic requirements to the individual process steps and relevant quality criteria.

What is the series release?

The series release is an important step in the production process that represents the official approval to start series production of a product. After prototypes and pre-series have been tested and optimized, the series release confirms that the product meets all quality and performance requirements. This process ensures that no unforeseen problems occur during subsequent mass production and that the products meet the defined specifications.

Core elements of the series release

  • First article inspection: Detailed inspection of the first manufactured parts for compliance with all requirements
  • Quality assuranceImplementation of measures to ensure consistent product quality
  • Documentation: Complete recording of all test results and release reports
  • Supplier managementClose cooperation with suppliers to ensure material and process quality
  • Importance of series release in purchasing

    Series approval plays a crucial role for purchasing, as it forms the basis for successful procurement. It ensures that the procured products are free of defects and meet the requirements. This minimizes risks such as production downtime or complaints and contributes to cost efficiency. In addition, series approval enables Purchasing to establish reliable supplier relationships and ensure the quality of purchased parts in the long term.

  • Risk minimization: Avoidance of quality problems through tested products
  • Cost efficiency: reduction of rework and production stops
  • Supplier selection: Evaluation of suppliers based on their ability to release series production
  • Guideline: Optimized processes for industrial series release

    Series release: from manual procedures to digitalized release processes

    Building on the fundamental importance of series release as a key process for ensuring consistent quality inspection, the practical implementation is the focus of modern companies. Traditionally, this approval process has been characterized by manual steps and extensive paper documentation, leading to time delays and increased risk of errors. In today's dynamic production world, efficient and reliable series approval is crucial in order to remain competitive and meet increasing quality requirements. Therefore, the transition to digitalized approval processes is necessary to increase efficiency and reduce process costs.

    Old: Manual series release

    Traditional approach: Manual series approval is carried out through physical inspections and extensive paper-based documentation. Inspection reports are handwritten, product drawings and specifications are compared manually, and communication with supplier management is mainly by phone or email. This approach is time-consuming and requires considerable human resources. There is also a high risk of errors due to manual data entry and

    Conclusion on the series release

    Series release is an indispensable quality assurance process that ensures the successful transition from development to mass production. Structured inspections, close supplier coordination and complete documentation minimize risks and ensure consistent product quality. The increasing digitalization of the approval process offers new opportunities for more efficient and cost-effective processes, while its strategic importance for companies continues to grow.

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