The ordering policy comprises all rules and strategies for the systematic planning and execution of ordering processes in terms of timing, quantity and frequency. It enables the purchasing department to achieve the optimum balance between security of supply and cost efficiency while minimizing stock levels.
Example: An automotive supplier applies a consumption-driven ordering policy for A-parts, where an order of 1,000 units is automatically triggered as soon as the stock level falls below 250 units, thus optimally bridging the delivery time of 5 working days.
The ordering policy comprises the strategic decisions and guidelines that control the ordering process in a company. It determines how often orders are placed, the quantities ordered and the criteria for selecting suppliers. A well-defined ordering policy helps to optimize stock levels, shorten delivery times and reduce costs.
For buyers, the ordering policy is of central importance as it directly influences the efficiency of the procurement process. An effective ordering policy can offer the following advantages:
There are various strategies that companies can take into account when designing their ordering policy:
The just-in-time strategy aims to place orders exactly when they are needed in order to minimize stock levels. This reduces storage costs and the risk of excess stock, but requires a high level of reliability from suppliers.
The EOQ method calculates the optimal order quantity that minimizes the total cost of ordering and inventory costs. The formula takes into account factors such as ordering costs, inventory costs and annual demand.
With batch ordering, goods are ordered in larger quantities in order to benefit from volume discounts and reduce the number of orders. However, this strategy can lead to higher stock levels.
Orders are placed at fixed intervals, regardless of the current stock level. This method is easy to implement, but can lead to fluctuations in stock levels.
Optimizing the ordering policy is crucial to increasing the efficiency of the procurement process and reducing costs. The following methods can help:
By analyzing historical consumption data, trends and patterns can be identified to help plan future orders.
Modern purchasing software and ERP systems can automate the ordering process, calculate order quantities and optimize order cycles.
Close cooperation with reliable suppliers enables a more flexible ordering policy and faster response times in the event of fluctuations in demand.
In addition to JIT, a just-in-case strategy can also be useful, in which a safety stock is held to absorb unexpected peaks in demand or delivery delays.
Calculating and analyzing the ordering policy requires the consideration of various key figures and formulas in order to make well-founded decisions. The most important key figures include
These include all costs associated with the ordering process, such as administrative costs, transportation costs and order processing costs.
Storage costs
These costs arise from the storage of goods and include rental costs for storage space, costs for warehouse management and depreciation on inventories.
Safety stock
The safety stock is the quantity of goods held in addition to the average requirement in order to absorb unexpected fluctuations in demand or delays in delivery.
Replacement time
The replenishment lead time is the time that elapses between the order being placed and the goods being received by the company. A short replenishment lead time enables a more flexible ordering policy.
Sample calculation:
Assume a company has the following parameters:
This calculation shows that an optimum order quantity of around 707 units minimizes the total costs.
The ordering policy is a universally recognized strategy in international procurement. For globally operating companies, it is important to know the English terminology and use it consistently to ensure clear communication and a consistent understanding within the international teams.
The ordering policy has a direct impact on the entire corporate strategy and influences various areas:
Negotiating power
A well-defined ordering policy strengthens negotiating power with suppliers, as larger order quantities and regular orders can lead to better conditions.
Cost optimization
By optimizing their ordering policy, companies can reduce their procurement costs and improve service quality at the same time.
Risk Management
A flexible ordering policy enables companies to respond better to market changes and unforeseen events, reducing the risk of supply bottlenecks and production downtime.
Sustainability and compliance
The ordering policy can also be used to support sustainability goals and compliance guidelines, for example by giving preference to environmentally friendly suppliers or implementing ethical procurement practices.
The ordering policy and inventory management are closely linked and influence each other. An efficient ordering policy helps to optimize stock levels, while well-structured warehousing supports the implementation of the ordering policy.
Optimal stock levels
With the right ordering policy, companies can keep their stock levels at an optimal level to avoid both excess stock and shortages. This leads to better utilization of storage space and reduces capital commitment.
Automation of ordering processes
Modern warehouse management systems (WMS) can be integrated into the ordering policy to trigger automatic reorders as soon as stock levels fall below certain levels. This ensures a continuous supply without manual intervention.
Just-in-time and warehousing
Implementing a just-in-time ordering policy requires close coordination with warehousing to ensure that the required goods are available exactly when they are needed. This minimizes storage costs and increases the efficiency of the supply chain
Managing the ordering policy can present various challenges that require careful planning and implementation:
The ordering policy is an essential part of the procurement process for buyers. A well-defined and implemented ordering policy contributes significantly to increasing efficiency, controlling costs and strengthening business relationships with suppliers. By clearly defining ordering processes, conditions and legal frameworks, companies can ensure that their orders are processed smoothly and in line with the company's objectives.
The use of patterns and templates facilitates the development of a consistent and professional ordering policy. In addition, technological solutions are playing an increasingly important role in automating and optimizing the ordering process. Regular reviews and adjustments to the ordering policy ensure that it is always in line with current market conditions and company requirements.
Invest in the development and optimization of your ordering policy to secure long-term competitive advantages. A well-structured ordering process not only promotes efficiency and transparency, but also the satisfaction of your suppliers and customers. With the right strategies and tools, you can lay the foundations for successful and sustainable business transactions.